RFID technology is witnessing rapid adoption across the world, used by distinct market verticals. RFID tagging and tracking offer great advantages in asset management, retail inventory management, consignment tracking, inventory visibility, and order fulfilment. In healthcare too, RFID is used for medical tool tracking, bed occupancy, and patient tracking, inventory management for crucial medicines and vaccine vials, blood test tube labelling and tracking, etc. Sometimes these RFID tags need to withstand high temperature during sterilization process in hospitals. It is also beneficial in access control systems and security.
RFID tags are used indoors and outdoors and different tagging environments require distinct types of RFID tags. The RFID tag design is responsible for different levels of RFID reading efficiency and accuracy. For example, when it comes to RFID tagging and tracking of metal and liquid assets, the use of normal paper or polyester UHF RFID tags is not recommended due to metal interference. For metal assets, mount on-metal RFID tags or anti-metal RFID labels are used. The RFID tag design depends upon the material being used, the antenna design, the RFID chip, and the frequency it supports.
Let’s see what a Ceramic RFID Tag is and how it benefits various businesses that require durable RFID tags for their day-to-day operations.
What is a Ceramic RFID Tag?
Ceramic RFID tags are designed with ceramic material, and an antenna made of etched copper, aluminium, or conductive ink. The antenna is placed on a PET/paper substrate and enclosed in a ceramic housing with a silicon RFID Chip/IC. The special design of these tags also enables IoT applications to sense temperature, humidity, etc.
Ceramic RFID tags offer benefits like durability, resistance to harsh environments, and strong performance in metallic environments, making them ideal for applications needing robust tracking and identification, such as asset management and industrial monitoring.
Features of Ceramic Tags
RFID ceramic tags are known for their durability in harsh outdoor environments and businesses like retail supply chain, warehouse pallet and RTI tracking, Asset management, healthcare, etc. use these tags to their advantage.
Here are some key features why Ceramic tags are desirable:
1.Heat-resistant RFID tags
2. Waterproof, suitable for harsh outdoor conditions
3. Chemically inert and durable
4. Compact and discreet, available in distinct sizes.
5. Sterilization process-compatible (autoclaves, gamma radiation, etc.)
EnCstore- RFID Tags Manufacturer in India
Get all kinds of RFID tags including RFID asset tags, RFID laundry tags, RFID polyester tags, RFID hard tags, RFID mount on-metal tags, etc. from EnCstore.com.
The Cost of Ceramic RFID Tags
Ceramic tags are available in different sizes, designed for distinct use cases and the cost also varies depending on the same. These tags are designed for mount-on-metal tagging applications, outdoor use, and tracking retail crates, containers, pallets, and other RTIs.
The cost of a ceramic tag can vary from 25 INR to 45 going up to 80 INR for IoT tags.
Some active RFID tags are also designed with ceramic and those tags can cost around INR 1500 and more.
Benefits of a Ceramic RFID Tag
1.Robust Construction
2. Ceramic RFID tags are designed to withstand harsh conditions, including extreme temperatures, moisture, and chemicals, ensuring long-term reliability.
3. Metal Mount Ability
4. They are specifically designed to be mounted on metal surfaces, making them suitable for applications where metal interference is a concern.
5. IP68 Rating
6. Some ceramic RFID tags achieve an IP68 rating, meaning they are dust-tight and waterproof, further enhancing their durability.
7. Optimized Read Performance
Ceramic RFID tags are designed to achieve optimal read performance even in metallic environments, where traditional RFID tags might struggle.
8. Reduced Signal Interference
The ceramic housing helps to minimize signal interference from surrounding metal, ensuring reliable data capture.
9. Increased Operational Efficiency with Ceramic RFID Tags
These RFID tags enable fast and accurate data collection, streamlining processes and improving operational efficiency.
10. Inventory Management
RFID technology enhances inventory accuracy and visibility, reducing errors and improving stock control.
11. Cost Savings
By automating data collection and reducing human error, RFID systems can lead to significant cost savings.
12. Enhanced Security
RFID tags can be used for access control and asset tracking, improving security and reducing the risk of theft or loss.
Applications of Ceramic RFID Tags
1.Asset Tracking in Manufacturing and Construction
Ceramic RFID tags are well-suited for tracking assets in harsh environments, such as industrial machinery, tools, and components used in manufacturing and construction businesses where machines are often outdoors and in high-temperature environments.
2. Sensing Applications
Ceramic RFID tags can be designed for sensing applications as well. With the use of a sensing element with the antenna, it can measure temperature changes, and humidity in harsh environments.
3. Automotive Manufacturing
Ceramic tags can be anti-metal tags and can be used for tracking metal parts, electrical components, boards, and machines in the automotive industry.
4. Healthcare Applications
Ceramic RFID tags are used for surgical instrument tracking and medical device management, where durability and resistance to repeated sterilization processes are crucial. These tags are small and easily used on medical instruments for tracking purposes where they don’t hinder the use of the device in any way.
To conclude, Ceramic RFID tags are high-quality, high-performance, durable RFID hard tags that are fit for use in manufacturing, warehouse pallet and RTI tracking, rolling stock tracking, construction, etc. Physical attributes like form factor, ceramic built, waterproof, heat resistant, etc. allow these tags to be used in healthcare and manufacturing where durability against heat and water is a necessity.
Frequently Asked Questions on Ceramic Tags
1. Why RFID Ceramic tags are Popular?
RFID Ceramic tags are designed to work on metal and non-metal assets. These tags are designed to be hard, waterproof, and heat resistant, suitable for harsh conditions.
2. What is the cost of RFID Ceramic tags?
The cost of an RFID ceramic tag depends on built quality, ceramic material, antenna and chip used, and the size of the tag. Some ceramic tags cost around INR 25 and more while some ceramic tags designed for metal assets cost around INR 50 and more.
3. Where to buy RFID Ceramic tags?
In India, RFID ceramic tags can be procured from RFID tag manufacturers and suppliers like EnCstore.com that deal with all kinds of RFID products. We deliver premium quality ceramic tags, anti-metal tags, and paper and polyester RFID labels to our customers in India.
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