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5 Ways AIOT is Enhancing Industrial Internet of Things (IIoT) Applications

  • Akansha Sharma
  • Dec 30, 2023
  • RFID
5 Ways AIOT is Enhancing Industrial Internet of Things (IIoT) Applications

In the ever-evolving landscape of technology, the combination of Artificial Intelligence (AI) and the Internet of Things (IoT) has given rise to a transformative power known as the AIoT (Artificial Intelligence of Things). Nowhere is this combination more evident than in the field of industrial applications, where the Industrial Internet of Things (IIoT) has been a driving force for efficiency and innovation.

In Industry 4.0 era, use of AIoT technologies in predictive maintenance, and machine utilization, which is crucial in IIoT applications in industries like manufacturing and production, allows for higher productivity and safety of workers. IIoT involves use of sensors, actuators and various other smart devices to collect huge amount of data generated from various manufacturing and other industrial process. Leveraging AIoT technologies such as machine learning, Big Data and Predictive Analytics in industrial settings allows for data-driven decision making, leading to higher productivity and efficiency.

In this blog, we will look at five interesting ways that AIoT is improving IIoT applications, revolutionizing industrial processes, and setting the path for a smarter, more connected future.

1. Machine Predictive Maintenance

Traditional maintenance approaches frequently rely on planned routines, resulting in unnecessary downtime and resource inefficiencies. That model is being transformed by AIoT, which continuously monitors machinery in real-time. AIoT systems can analyze patterns, detect abnormalities, and predict possible problems by combining AI algorithms with sensor data from equipment and machinery. The proactive strategy allows organizations to accurately schedule maintenance procedures, minimizing downtime and optimizing operational efficiency

AI systems can detect minor differences in data from sensors embedded in equipment when they analyze data from sensors embedded in equipment. Such predictive capability enables organizations to shift from reactive to proactive maintenance, resulting in cost savings and improved overall equipment efficacy.

2. Better Energy Management

The Internet of Things (IoT) plays a vital part in optimizing energy use and management in industrial settings. Organizations can acquire insights into energy usage patterns by using AI algorithms to analyze data from connected sensors and devices. These insights allow for more informed decision-making, such as modifying equipment operation schedules or optimizing energy distribution, resulting in significant energy savings and environmental improvements.

Traditional industrial settings frequently monitor energy consumption at a broad level, without any detail required for targeted improvements. The Internet of Things (IoT) provides precise and real-time insight into energy usage patterns. Organizations can make significant efficiency improvements, lower costs, and contribute to environmental sustainability goals by dynamically modifying energy use based on demand and operational demands.

3. Quality assurance and process improvement

AIoT is transforming quality control and process optimization in industrial settings. Organizations can improve product quality control by integrating AI-driven image recognition, sensors, and data analytics. Real-time monitoring enables the detection of flaws or deviations from quality standards, allowing for prompt corrective steps and preventing the manufacture of defective goods.

Manual inspections are time-consuming and prone to human mistakes in traditional quality control systems. AIoT technologies automate and improve this process by analyzing visual data from cameras or sensors using machine learning techniques. This not only enhances quality control accuracy but also ensures that manufacturing processes are constantly optimized for efficiency and precision.

4. Optimization of the Supply Chain

The influence of AIoT extends to supply chain management, which is a significant part of IIoT applications. Organizations can have real-time access to inventory levels, shipping statuses, and demand projections by combining AI algorithms with data from sensors throughout the supply chain. The amount of data enables rapid decision-making, shorter lead times, fewer stockouts, and overall supply chain optimization.

Due to a lack of real-time insight, traditional supply chain management frequently encounters difficulties such as delays, mistakes, and inefficiencies. The Internet of Things alters supply chain dynamics by providing continuous and precise data. Organizations can predict changes in demand, optimize inventory levels, and respond quickly to changes by analyzing this data in real-time, resulting in a more reliable and flexible supply chain.

5. Increased worker safety and productivity

AIoT has a substantial impact on worker safety and productivity in industrial environments. Organizations can monitor workers' health, track their travels, and detect potentially hazardous circumstances by deploying wearable devices packed with sensors and AI algorithms. Using real-time monitoring improves safety standards and ensures rapid response in the event of an emergency.

It is essential to ensure the safety of workers in industrial settings. Traditional safety precautions, such as periodic check-ins or manual inspections, could be insufficient in dynamic work environments. Wearables with AIoT capabilities continuously monitor vital signs, motions, and ambient factors. Immediate warnings can be triggered in the event of abnormalities or possible safety issues, allowing for speedy response and ensuring worker safety.

In summary, the merging of AI with IoT in the form of AIoT brings in a new era of industrial application possibilities. As seen by the five examples above, AIoT is more than just a technological advancement; it is a revolutionary force that is transforming how industries operate, develop, and adapt to an ever-changing landscape. In industrial settings, the synergy between AI and IoT is driving new heights of efficiency, safety, and sustainability, clearing the path for a smarter and more connected industrial future.

Disclaimer: The information presented here is for general information purposes only and true to best of our understanding. Users are requested to use any information as per their own understanding and knowledge. Before using any of the information, please refer to our Privacy Policy and Terms and Conditions.

  • Created on Dec 30, 2023

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